Mkwawa Leaf Tobacco recently got a complete electrical installation for their new blending table production line. Specifically, we finished the full electrical setup including panels, wiring, automation controls, and drive systems. This professional electrical installation ensures reliable work and better efficiency for tobacco processing operations.
Complete Electrical System Setup
The project followed a step-by-step installation process to ensure quality and reliability. First, we put in electrical panels and laid power distribution cables through the building. Then, we connected power cables and turned on the control panels following safety rules. After that, we installed PLC hardware and set up communication networks using Profibus cables for smooth connection.
Drive System Installation
An important part involved putting in Danfoss Variable Frequency Drives for motor control. This work included mounting the drives, preparing cable trays, laying control cables, making electrical links, and powering up each VFD unit. The VFD setup gives exact speed control for the blending table motors.
Machine Control Systems
Also, our team worked on cable management systems, provided power cables, arranged control wiring, and put in safety switches for all 19 machines in the blending table line. We made system reliability better by adding limit switches, photo-eye sensors, emergency stop switches, and remote motor control panels. We also set up weigh scales for correct material handling.
Lighting System Upgrade
At the same time, we improved the lighting systems in both the mini-floor and blending table areas. This work involved putting together light fixture channels, finishing electrical wiring, and making final power links. The better lighting ensures good visibility for work efficiency and workplace safety.
Automation and Control Connection
PLC System Setup
We programmed and set up the PLC system to coordinate all blending table operations. The automation allows exact control of material flow, mixing processes, and production steps. This connection ensures smooth work between mechanical and electrical parts.
Safety System Installation
Many safety features were added to the electrical design. These include emergency stop circuits, motor protection devices, and safety locks. All safety systems follow industrial electrical rules for worker protection.
Testing and Starting Up
After the complete electrical installation, we did full testing and starting up. This step checked the smooth connection and working of all electrical and automation parts. We tested each system alone and then did combined system testing to ensure best performance.
Quality Checking
Thorough testing plans made sure all electrical systems met design needs. We checked voltage levels, current ratings, safety jobs, and automation steps. The starting process confirmed reliable work under real production conditions.
Work Benefits Given
Better Production Efficiency
The new electrical systems allow faster setup times and shorter change periods. This improvement raises overall production capacity and work flexibility.
Improved System Reliability
Modern electrical parts and proper installation ways ensure dependable work. The reliable performance cuts unplanned stops and maintenance needs.
Energy Saving
Variable frequency drives and efficient lighting lower energy use. These features provide cost savings while helping earth goals.
Conclusion: Successful Project Finish
This complete electrical installation shows IAES’s knowledge in industrial electrical systems. The finished project gives a strong blending table line that meets Mkwawa Leaf Tobacco’s production needs. With this setup, the client now has better work efficiency, improved safety, and reliable performance for their tobacco processing operations. Finally, this project supports our promise to giving quality electrical answers for making industries.
